Pilot Bioreactor / Fermenter

25 L to 3.0 KLPilot Bioreactor / Fermenter

Bridge the Gap Between Research and Commercial Production

Our Pilot Scale (SIP/CIP) Fermenters are designed to simplify the transition from laboratory research to industrial-scale production. Combining precision control, intelligent automation, and hygienic design, these systems provide reliable, reproducible fermentation processes for biotechnology, pharmaceuticals, food, enzyme production, and academic research.

Engineered for flexibility and scalability, our pilot-scale fermenters enable researchers and manufacturers to optimize processes with confidence before full-scale commercialization.

Our Pilot Scale (SIP/CIP) Fermenters combine advanced automation, hygienic engineering, and intelligent process control to help researchers and manufacturers validate, optimize, and confidently scale fermentation processes for commercial success.

 
 
 
 

Key Features

Advanced digital control ensures precise management of critical fermentation parameters, including:

  • Temperature
  • pH
  • Agitation Speed (RPM)
  • Aeration
  • Dissolved Oxygen (DO)
  • Antifoam Control

This enables stable process conditions and consistent fermentation performance.

The system is powered by a high-performance PLC/Microcontroller-based automation platform with an intuitive Industrial HMI/IPC interface for seamless operation.

Key automation features include:

  • Automated Sequential Process Control
  • Recipe Management
  • Real-Time Data Monitoring
  • Alarm & Event Logging
  • Batch Data Recording
  • User-Friendly Process Visualization

Available with 15" to 19" Industrial Touchscreen HMI/IPC (customizable based on user requirements), providing complete control and monitoring through an intuitive graphical interface.

Choose from a wide range of vessel sizes to match your development requirements:

25 Litres to 2,000 Litres (2 KL)

Ideal for process optimization, scale-up studies, and pilot production.

Manufactured using SS316L stainless steel for all product-contact surfaces, ensuring:

  • Excellent corrosion resistance
  • Long service life
  • Hygienic operation
  • Easy cleaning and maintenance

The precision-engineered jacket provides exceptional temperature uniformity and rapid heat transfer, maintaining optimal fermentation conditions throughout the process.

Integrated auxiliary ports support advanced process monitoring and future expansion, including:

  • Dissolved Oxygen (DO) Sensors
  • Antifoam Sensors
  • Additional Instrumentation
  • Custom Process Connections

Designed with integrated Sterilization-In-Place (SIP) and Cleaning-In-Place (CIP) capabilities for:

  • Reduced downtime
  • Improved process hygiene
  • Faster cleaning cycles
  • Consistent aseptic operation

The control software includes password-protected user access with configurable user roles and permission levels, ensuring operational security, data integrity, and regulatory compliance.

ApplicationsApplications

Our Pilot Scale Fermenters are ideal for:

  • Biotechnology Research
  • Pharmaceutical Process Development
  • Vaccine Development
  • Cell Culture
  • Microbial Fermentation
  • Enzyme Production
  • Probiotic Manufacturing
  • Food & Beverage Research
  • Biofertilizer Development
  • Academic & University Laboratories
  • Pilot Plant Scale-Up Studies

Equipment & Turnkey Process Why Choose Our Pilot Scale Fermenters?

  • Smooth transition from laboratory to commercial production
  • Precise digital control of all critical process parameters
  • Intelligent PLC-based automation with industrial HMI
  • Fully integrated SIP/CIP functionality
  • Customizable vessel capacities from 25 L to 2 KL
  • High-grade SS316L hygienic construction
  • Exceptional temperature control with jacketed vessel design
  • Expandable instrumentation for advanced process monitoring
  • Secure multi-user access with hierarchical permissions
  • Reliable, repeatable, and scalable fermentation performance