Key Features
Custom Engineered Solutions
Every fermenter is designed and manufactured according to your process parameters, production goals, and application requirements, ensuring optimum performance and long-term reliability.
Supports multiple impeller configurations for enhanced mixing and oxygen transfer, including:
- Rushton Turbine
- Marine Blade
- Pitched Blade (Right & Left Handed)
- Radial & Axial Flow Impellers
- CD6
- HE3 Co-Axial Impellers
Integrated high-precision sensors provide continuous monitoring of:
- Temperature
- Pressure
- Agitation Speed (RPM)
- pH
- Dissolved Oxygen (DO)
- Foam
- Cell Density
Powered by a high-speed PLC with SCADA-based control architecture and an intuitive Touchscreen HMI/Industrial PC for complete process management.
Features include:
- Automatic Temperature Control
- Automatic pH Control
- DO Cascade Control
- Automatic Airflow Regulation
- Foaming Control
- Batch Data Logging
- Alarm Management
- Recipe Management
The control system is designed in accordance with industrial automation standards and supports 21 CFR Part 11 compliance.
Gas supply can be controlled using:
- Manual Flow Meters
- Automatic Mass Flow Controllers (MFC)
Ensuring accurate gas mixing and optimized oxygen transfer throughout the fermentation process.
Manufactured using high-grade stainless steel for maximum durability and corrosion resistance:
- SS316L for Wetted Parts (Standard)
- SS304 for Non-Wetted Parts
- SS904L available for highly corrosive applications upon customer request
Designed to ensure complete sterility with:
- Single Mechanical Seal
- Double Mechanical Seal
- Magnetic Seal Drive Options
These sealing systems provide 100% aseptic operation, minimizing contamination risks throughout the production cycle.
All systems are available with fully integrated:
- Sterilization-In-Place (SIP)
- Cleaning-In-Place (CIP)
For faster cleaning, reduced downtime, and improved process hygiene.
Manufactured to meet international industry standards including:
- cGMP Compliance
- GAMP Guidelines
- 21 CFR Part 11 Compliance
Complete validation documentation, including FAT (Factory Acceptance Test) and SAT (Site Acceptance Test), is provided with every system.
Designed with stringent contamination prevention measures to maintain sterile operating conditions and ensure consistent product quality.